Protect your products stylishly in custom boxes with inserts. Featuring elegant Eva foam inserts, these exclusive boxes will turn ordinary products into luxury ones.
Custom boxes with inserts are ideal for fragile, sensitive, or high-value products that require protected packaging during shipping and handling. This includes electronics, glassware, jewelry, and promotional items. The best part? The EVA foam inserts provide excellent shock absorption and support, helping prevent damage to your products, even during a harsh shipping journey.
Contact us now to order custom boxes with EVA foam inserts tailored for your products!
Custom packaging boxes with foam inserts are a specialized package designed to protect during shipping and handling.
Meanwhile, the foam insert is made of high-density foam, precisely cut to cradle the product, preventing movement, shock, and damage. The insert helps you pack single or multiple products safely.
Overall, custom boxes with EVA foam inserts are commonly used for electronics, cosmetics, jewelry, and other high-end products.
Many businesses use custom foam inserts for their packaging boxes today. Why?
First, the EVA (Ethylene-Vinyl Acetate) foam insert is a custom-molded, soft, rubber-like foam that protects and organizes products inside a packaging box.
With a density range of 33 – 280 kg/m³ and hardness levels from 15 to 80 Shore C, EVA foam offers both lightweight and heavy-duty options. Moreover, its high-density, shock-absorbent, and lightweight properties make it ideal for safeguarding any product packed inside.
Beyond protection, adding EVA foam inserts to your boxes benefits your business in many ways.
Here are some promising benefits you can get.
Adding inserts to your custom boxes adds an extra layer of protection for your products. This means that you can rest assured they will arrive at customers as perfect as when they were made. Even if you need to ship them to a far distance, EVA inserts help you maintain product integrity and quality during shipping.
Product presentation matters a lot, especially if you frequently deliver products directly to customers.
Think of premium rigid boxes as the outer container, already durable and sleek to the touch. And then, you place multiple products inside, organized with EVA foam inserts. When customers open the box and discover how luxuriously you pack your products, it can transform even new buyers into your brand’s fans.
EVA foam inserts are customizable, offering more branding opportunities. They provide more space to print your branding elements, such as logos, images, and other essentials. Whether you need to pack your masterpiece in elegant jewelry boxes or present sensitive electronics, foam inserts can level up your branding performance.
The unboxing experience customers feel can make or break your sales. Just imagine receiving candles in beautiful candle boxes, and see how each candle looks lovely with a custom insert. That’s exactly how you should make your customers feel.
Yes, arranging multiple products in a single box with custom inserts tells customers that they’ve made the right purchases.
EVA foam’s durability and shock absorption protect fragile and valuable products during shipping. In addition to its guaranteed protection, the EVA foam insert provides an enhanced, premium unboxing experience. Hence, it’s no wonder that businesses across industries use custom boxes with inserts.
Here’s a list of industries that prefer them.
Electronic brands add EVA foam inserts to their packaging to provide shock absorption and isolate components, helping prevent damage from impacts or static discharge.
Makeup, perfumes, and skincare products will be well-protected. Inserts ensure that fragile perfume bottles remain safe from breakage within customized perfume boxes. At the same time, they will also create a lovely unboxing experience.
Custom boxes with EVA foam inserts are ideal for a wide variety of fragile or high-value products sold online, including promotional kits, corporate gifts, and subscription boxes.
The excellent properties of EVA foam reduce shipping damage and breakage, making it the best option for e-commerce stores.
Adding an EVA foam insert to gift boxes can improve customers’ perception of the gift.
A foam insert provides premium protection for stylish products, such as jewelry, watches, and delicate clothing. Whether inside exclusive watch boxes or elegant apparel boxes, insert enhances your brand’s image through a high-end presentation.
Well-designed packaging can do more than protect your products—it can set expectations and create a feeling of high quality.
Custom packaging boxes with inserts are an effective way to showcase your product’s value through a luxurious feel that shows customers you pay attention to the details. The EVA foam inserts provide sophistication, security, and protection. Ultimately, better product protection means better brand reputation.
Choosing custom boxes with foam inserts demonstrates how you care about your products’ quality, customer experience, and your brand’s image. Choosing to partner with us means getting all the points together.
Here are more reasons for your business to choose us.
Free your creativity and get your boxes designed exclusively for you! Select the accurate size and color you want. Choose from unique hinged-lid, two-piece, telescopic, or other styles you like.
In addition to our advanced digital and offset printing techniques, you can also choose the finishing touch that makes your boxes look more appealing. From gloss coating and matte lamination to soft-touch and foil stamping, we offer a wide range of finishing options.
Our packaging specialists are ready to work with you, bringing every idea into your branding concept. Better yet, you can get their guidance and design support with no fee.
Get a lower price by ordering your custom packaging boxes with foam inserts in bulk quantities.
Need to start small? Worry not! We have no minimum order quantity for every custom box you order, without compromising the quality standards.
Receive your custom boxes with EVA foam inserts at your doorstep with fast, hassle-free shipping.
Get a free quote or give us a call!
Dense grey board produced from recycled paper pulp and widely used as the structural core of rigid boxes. It offers excellent rigidity, high load-bearing strength, and long-term shape stability, making it ideal for premium, luxury, and heavy-duty packaging applications.
Layered chipboard constructed with a smooth coated front surface and a strong uncoated reverse side. This material provides a balanced combination of print quality and structural support, commonly used for rigid box bases, lids, and reinforced panels.
Thick, dense chipboard layered and compressed for strength, available between 36pt-120pt, providing superior protection and a high-end feel for unforgettable unboxing experiences.
High-quality printing method using CMYK or Pantone color systems. Delivers precise color accuracy, sharp details, and consistent output, making it ideal for large production runs.
Plate-free printing directly from digital files. Best suited for short runs, quick turnaround, and design variations without compromising print clarity.
Uses flexible printing plates to transfer ink efficiently. Often applied in packaging components where speed and consistency are essential.
High-speed printing process using engraved cylinders. Known for detailed imagery and uniform color reproduction in large-volume production.
Ink is pressed through a mesh screen to produce bold, vibrant, and textured designs, commonly used for specialty graphics and accent printing.
Water-based coating that protects printed surfaces and dries quickly, allowing safe handling and stacking.
Ultraviolet-cured coating that hardens instantly to provide resistance against scratches and scuffs.
Selective UV application used to highlight logos, patterns, or text by creating contrast and shine.
Liquid coating applied to enhance surface smoothness and improve print durability.
Protective plastic film that reinforces printed surfaces and increases resistance to moisture and wear.
Special lamination that delivers a smooth, velvety feel, enhancing the perception of luxury and tactile experience.
Scratch-resistant lamination designed to maintain surface clarity during frequent handling.
Application of metallic foils such as gold, silver, rose gold, or custom shades to create reflective design elements.
Processes that raise or recess designs into the surface, adding depth and tactile engagement.
Special finishing methods that introduce patterned or grain-like effects to printed surfaces.
UV coating applied in elevated patterns to produce a three-dimensional, tactile effect.
Foil treatment with rainbow-like reflective properties that creates dynamic visual movement.
Advanced technique combining embossing or debossing with foil stamping for enhanced dimensional impact.
Precision-cut openings with PET, PVC, or plastic-free options that allow product visibility while preserving protection.
Carrying features available in rope, ribbon, or die-cut integrated styles for improved portability.
Built-in locking systems designed to limit easy access and improve product safety.
Embedded magnets that secure lids with a firm and repeatable closing action.
Decorative and functional ribbons used to simplify opening drawer-style rigid boxes.
EVA Foam: Ethylene-vinyl acetate (EVA) foam, known for high density, excellent cushioning.
Cardboard Inserts: Sturdy corrugated cardboard (with wavy lines) or paperboard.
Interior packaging inserts, made from paperboard or corrugated cardboard, that create separate compartments to organize, protect, and present multiple items within a single luxury rigid box.
Box Type | Luxury, Durable, and Premium Rigid Packaging |
Material Options | Greyboard (1.5mm – 3mm) wrapped with Art Paper, Kraft Paper, or Specialty Paper |
Printing Techniques | CMYK, PMS, Offset, Digital, UV Printing |
Finishing Options | Matte / Gloss Lamination, Soft-Touch, Spot UV, Foil Stamping (Gold/Silver/Rose Gold), Embossing, Debossing |
Customization | Fully Custom Size, Shape, and Design |
Add-ons | Ribbon Handles, Magnetic Closures, EVA Foam Inserts, Velvet Inserts, Transparent Windows |
MOQ | No Minimum Order Quantity (Low MOQ Available) |
Dimensions | Customizable to Any Required Size |
Production Time | 10–12 Business Days (Rush Orders Available) |
Shipping Options | Worldwide Delivery via Air or Sea (DDP Available) |
Sustainability | Recyclable, Eco-Friendly, and FSC-Certified Materials |
Use Cases | Luxury Product Packaging, Gift Boxes, Jewelry Boxes, Cosmetic Boxes, Candle Boxes, Apparel Packaging |
| Prototyping | Sample & 3D Mockup Available on Request |
| Quality Assurance | 100% Quality Checked Before Dispatch |
