Custom Mailer Boxes

Ship your products safely while promoting your brand with our custom mailer boxes. Whether you’re sending e-commerce orders directly to customers, packing high-end retail products, or subscription merchandise, these boxes are perfect for all.

Crafted from high-quality materials, these boxes are all you need to make first impressions last. Plus, our mailer boxes are fully customizable, so you can get them in the accurate size, shape, and color you want.

Get custom mailer boxes exclusively designed for your brand by requesting a free quote today!

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Durable Mailer Boxes You Can Trust

Product quality? Checked!

The greyboard and chipboard materials we use are of reliable quality. Even better, each material will protect your products from moisture and all the shipping hassles.

From delicate candles and sensitive chocolates to soft apparel and electronics, here’s how our custom mailer boxes protect your product’s integrity.

  • Innovative Locking Systems: Magnetic closures and tuck-in-flaps self-locking systems are available to help preserve your products.
  • Custom Sizes: Get perfectly measured boxes that fit your products snugly.
  • Tamper-Evident Security: Built-in dust flaps and sturdy, interlocking designs provide security, making it obvious if the package has been opened.
  • Double-Wall Construction: Enhanced resistance to punctures and heavy impacts.
  • Internal Protection (Inserts): Custom-designed inserts, such as EVA foam, cardboard dividers, or molded pulp, to prevent product movement and damage during shipping.

Be it short or long distance, rest assured that your products remain secure and in perfect condition.

Printed Mailer Boxes with Full-Color Brilliance

When you deliver your products in well-designed boxes, customers already perceive them as high-quality. Well, now imagine sending your products in custom printed mailer boxes.

To achieve full-color brilliance, we give you the freedom to print every corner of your box, including:

  • One-color or full-color in CMYK or PMS models
  • Inside, outside, and both sides printing
  • Advanced digital and offset printing
  • Your artwork, branded colors, and your business logo

Speaking of designing exceptional mailer boxes with logo, you can get our expert guidance at no extra cost!

Excellent Finishes to Enhance Brand’s Aesthetic

Designing and printing personalized mailer boxes can build brand recognition. But polishing the boxes to a high finish will surely enhance your brand’s aesthetic.

To help you build a strong brand identity, we offer excellent finishes, including:

  • Matte/gloss lamination
  • Spot UV coating
  • Foil stamping
  • Aquoeus coating
  • Soft-touch lamination

Need a more level-up branding? Get your brand logo embossed or debossed on every box!

Ideal Uses of Customized Mailer Boxes

The durability and customization of our mailer boxes make them suitable across multiple industries.

Here are the various industries that use our customized mailer boxes.

  • E-Commerce & Promotional: Used to ship products directly to consumers, enabling branded, secure packaging for candles, accessories, and promotional items.
  • Subscription Boxes: Ideal for beauty, snack, or niche-product subscription services, providing a “gift-like” experience upon delivery.
  • Electronics: Protect delicate electronics with sturdy, secure, and minimalist designs.
  • Apparel & Fashion: Ideal for shipping clothing and accessories while maintaining a high-end brand aesthetic.
  • Pharmaceuticals & Healthcare: Provide secure, often tamper-proof, and regulatory-compliant packaging for supplements, medicines, and medical devices.

Whether on presentation boxes, e-commerce shipping boxes, or a promotional PR box, your engraved brand logo can be a powerful tool for building customer loyalty.

Premium Custom Mailer Boxes That Fit Every Budget

Delivering high-end products in premium mailer boxes doesn’t have to be expensive. Sturdy construction, unique layouts, and quality are guaranteed, without a huge budget.

Even better, you can get a lower price and a great discount by placing a bulk order. But don’t hesitate, we have no minimum quantity requirement either.

So, get in touch today and let Custom Rigid Boxes deliver your custom mailer boxes with fast, free shipping!

Grey Chipboard
Grey Chipboard

Thick structural core providing the essential strength and sturdiness for box walls.

Duplex Chipboard
Duplex Chipboard

Layered board with a smooth white face, perfect for high-quality industrial printing.

Cardstock
Cardstock

Thin, decorative paper used to wrap the grey core and provide a finished look.

SBS C1S
SBS C1S (Coated One Side)

High-quality white paperboard, clay-coated on one side for printing and smooth wrapping.

SBS C2S
SBS C2S (Coated Two Sides)

Premium white board with clay coating on both sides for consistent print.

Natural Kraft
Natural Brown Kraft

Unbleached, durable, eco-friendly kraft paper with a rustic, organic look.

White Kraft
White Kraft

Bleached kraft paper with a clean and polished surface for branding.

Black Kraft
Black Kraft

Solid black kraft paper with a matte appearance for high-impact designs.

Metallic
Metallic

Reflective paper with foil lamination, resulting in a shiny, eye-catching finish.

Holographic
Holographic

Light-shifting, reflective paper that adds rainbow-colored and dynamic visual effects.

Textured
Textured

Specialized paper with tactile finishes like linen or woodgrain for a premium feel.

Offset-Printing
Offset Printing

High-quality printing method using CMYK or Pantone color systems. Delivers precise color accuracy, sharp details, and consistent output, making it ideal for large production runs.

Digital-Printing
Digital Printing

Plate-free printing directly from digital files. Best suited for short runs, quick turnaround, and design variations without compromising print clarity.

Flexography-Printing
Flexographic Printing

Uses flexible printing plates to transfer ink efficiently. Often applied in packaging components where speed and consistency are essential.

Rotogravure-Printing
Rotogravure Printing

High-speed printing process using engraved cylinders. Known for detailed imagery and uniform color reproduction in large-volume production.

Screen-Printing
Screen Printing

Ink is pressed through a mesh screen to produce bold, vibrant, and textured designs, commonly used for specialty graphics and accent printing.

AQ Coating
AQ Coating

Water-based coating that protects printed surfaces and dries quickly, allowing safe handling and stacking.

UV-Coat
UV Coating

Ultraviolet-cured coating that hardens instantly to provide resistance against scratches and scuffs.

Spot UV
Spot UV

Selective UV application used to highlight logos, patterns, or text by creating contrast and shine.

Varnish
Varnish

Liquid coating applied to enhance surface smoothness and improve print durability.

Lamination
Lamination

Protective plastic film that reinforces printed surfaces and increases resistance to moisture and wear.

Soft Touch Lamination
Soft Touch Lamination

Special lamination that delivers a smooth, velvety feel, enhancing the perception of luxury and tactile experience.

Anti Scratch Lamination
Anti Scratch Lamination

Scratch-resistant lamination designed to maintain surface clarity during frequent handling.

Foiling
Foil Stamping

Application of metallic foils such as gold, silver, rose gold, or custom shades to create reflective design elements.

Emboss Deboss
Embossing & Debossing

Processes that raise or recess designs into the surface, adding depth and tactile engagement.

Textured Finishes
Textured Finishes

Special finishing methods that introduce patterned or grain-like effects to printed surfaces.

Raised UV
Raised UV

UV coating applied in elevated patterns to produce a three-dimensional, tactile effect.

Holographic Foiling
Holographic Foiling

Foil treatment with rainbow-like reflective properties that creates dynamic visual movement.

Combination Embossing
Combination Embossing

Advanced technique combining embossing or debossing with foil stamping for enhanced dimensional impact.

Diecut
Diecut Windows

Precision-cut openings with PET, PVC, or plastic-free options that allow product visibility while preserving protection.

Handles
Handles

Carrying features available in rope, ribbon, or die-cut integrated styles for improved portability.

Child Resistant Locks
Child Resistant Locks

Built-in locking systems designed to limit easy access and improve product safety.

Magnetic Closures
Magnetic Closures

Embedded magnets that secure lids with a firm and repeatable closing action.

Ribbon Pulls
Ribbon Pulls

Decorative and functional ribbons used to simplify opening drawer-style rigid boxes.

Custom FOam
EVA Foam

Ethylene-vinyl acetate (EVA) foam, known for its high density and excellent cushioning.

Cardboard Inserts
Cardboard Inserts

Sturdy corrugated cardboard (with wavy lines) or paperboard for durable cushioning.

Velvet-Lined Inserts
Velvet-Lined Inserts

Plush fabric-covered foam with luxurious, scratch-resistant protection.

Molded Pulp Insert
Molded Pulp Inserts

Eco-friendly paper molded for product dividers, offering superior protection.

Specifications

Box Type

Durable, Luxury, Premium Rigid Boxes

Material Options

Chipboard wrapped with Specialty Paper, Kraft Paper

Material Thickness

36pt – 48pt

Customization

Fully Custom Size, Shape, Style, Design, and Printing

Printing Techniques

Digital, Offset Printing

Color Models

CMYK & Pantone (PMS)

Printing Options

Inside, Outside, or Both

Coating & Laminations

Gloss/Matte Laminations, AQ Coating, UV Coating, Spot UV, Varnish, Soft Touch, Anti-Scratch Lamination

Finishes

Foil Stamping (Gold/Silver/Rose Gold), Embossing/Debossing, Textured Finishes, Raised UV, Holographic Foiling, Combination Embossing

Add-Ons

Die-Cut Windows, Handles, Magnetic Closures, Ribbon Pulls

Inserts

EVA Foam Inserts, Velvet Inserts, Molded Pulp, Cardboard Inserts, Die-Cut Dividers

Prototyping

3D Mockup & Sample Available on Request

Quality Assurance

100% Quality Checked Before Dispatch

Production Time

8 – 10 Business Days (Rush Orders Available)

Shipping Time

2 – 3 Business Days

Shipping Options

Worldwide Delivery via Air or Sea (DDP Available)

 

Customer Feedback

Had a great experience working with this company. The team was very excellent in helping me design the rigid boxes I needed, although I had some strict specifications for the box, and the box price was quite pocket-friendly too. Will surely order from them again.

Johnson Ron

Ordered magnetic closure rigid boxes for my jewelry from this company and the quality is up to standard. The team helped a lot in designing the box with all my specifications. The price was affordable, too. Will order from them again!

Carrie Suda

Was looking for packaging for my earbud products and found this company from a friend’s reference. The team was very supportive, they suggested me to get drawer boxes, which were a good choice for my small products. They even helped me adjust my design on the boxes as well. The shipping was fast, the price was reasonable, had great experience working with them.

Vojtech Ortmann

Ordered hinged lid boxes for my cosmetic products from the company and loving the layout they design. The boxes met my expectations for secure, elegant presentation I needed for sensitive cosmetics. Plus, I got a great discount, too. Highly recommended!

Gil Mosss

I ordered two piece rigid boxes for my jewelry from CRB, and really appreciate how their team assisted me in applying my brand’s artwork and logo. Great work, guys!

Susan Thomas

They delivered my magnetic closure boxes right to my doorstep before the date I requested. And I didn’t have to pay any shipping fee. Thanks!

Janice Clark

Received my collapsible rigid boxes yesterday. I must say that Custom Rigid Boxes is really a trusted supplier. The quality, printing, material, everything is excellent. Thumbs up, guys!

Barry Keith

The packaging professionals in CRB were very supportive. They listened to how I wanted my rigid boxes to be and gave me suggestions as well. Loved the teamwork!

Dylan Matthews

Ordered rigid drawer boxes from this company in bulk quantities, and they gave me a lower price. Plus, their free shipping also helped me manage my packaging budget. Thx!

Megan Berkeley

The team gave free design support and helped me apply my business logo on my rigid boxes. The quality of the boxes was also amazing. Will surely order from CRB again!

Jessica Lawrence

Frequently Asked Questions

How many colors can I print on custom mailer boxes?
You can get a one-color or full-color option on custom mailer boxes.
What material do you use to produce mailer boxes?
We use selected materials that meet the required strength, including greyboard chipboard.
What size options are available for personalized mailer boxes?
We offer custom sizes so you can get the ideal mailer boxes that snugly fit your products.
What products can be packed in these boxes?
Custom mailer boxes are ideal for packaging a wide range of products, from delicate candles and fragile chocolates to soft apparel and electronics.
Can I get a discount on wholesale mailer boxes?
Yes, you can get a lower price and a fantastic discount by placing a bulk order of mailer boxes.
What’s the turnaround time for customized mailer boxes?
Our production time is 8 to 10 business days, plus an additional 2 to 3 days for shipping.