Based on 10+ Review
Ship your products safely while promoting your brand with our custom mailer boxes. Whether you’re sending e-commerce orders directly to customers, packing high-end retail products, or subscription merchandise, these boxes are perfect for all.
Crafted from high-quality materials, these boxes are all you need to make first impressions last. Plus, our mailer boxes are fully customizable, so you can get them in the accurate size, shape, and color you want.
Get custom mailer boxes exclusively designed for your brand by requesting a free quote today!


Product quality? Checked!
The greyboard and chipboard materials we use are of reliable quality. Even better, each material will protect your products from moisture and all the shipping hassles.
From delicate candles and sensitive chocolates to soft apparel and electronics, here’s how our custom mailer boxes protect your product’s integrity.
Be it short or long distance, rest assured that your products remain secure and in perfect condition.
When you deliver your products in well-designed boxes, customers already perceive them as high-quality. Well, now imagine sending your products in custom printed mailer boxes.
To achieve full-color brilliance, we give you the freedom to print every corner of your box, including:
Speaking of designing exceptional mailer boxes with logo, you can get our expert guidance at no extra cost!
Designing and printing personalized mailer boxes can build brand recognition. But polishing the boxes to a high finish will surely enhance your brand’s aesthetic.
To help you build a strong brand identity, we offer excellent finishes, including:
Need a more level-up branding? Get your brand logo embossed or debossed on every box!
The durability and customization of our mailer boxes make them suitable across multiple industries.
Here are the various industries that use our customized mailer boxes.
Whether on presentation boxes, e-commerce shipping boxes, or a promotional PR box, your engraved brand logo can be a powerful tool for building customer loyalty.
Delivering high-end products in premium mailer boxes doesn’t have to be expensive. Sturdy construction, unique layouts, and quality are guaranteed, without a huge budget.
Even better, you can get a lower price and a great discount by placing a bulk order. But don’t hesitate, we have no minimum quantity requirement either.
So, get in touch today and let Custom Rigid Boxes deliver your custom mailer boxes with fast, free shipping!

Thick structural core providing the essential strength and sturdiness for box walls.

Layered board with a smooth white face, perfect for high-quality industrial printing.

A sturdy, heavyweight paperboard that provides reliable protection and structural support for rigid boxes.

High-quality white paperboard, clay-coated on one side for printing and smooth wrapping.

Premium white board with clay coating on both sides for consistent print.

Unbleached, durable, eco-friendly kraft paper with a rustic, organic look.

Bleached kraft paper with a clean and polished surface for branding.

Solid black kraft paper with a matte appearance for high-impact designs.

Reflective paper with foil lamination, resulting in a shiny, eye-catching finish.

Light-shifting, reflective paper that adds rainbow-colored and dynamic visual effects.

Specialized paper with tactile finishes like linen or woodgrain for a premium feel.

High-quality printing method using CMYK or Pantone color systems. Delivers precise color accuracy, sharp details, and consistent output, making it ideal for large production runs.

Plate-free printing directly from digital files. Best suited for short runs, quick turnaround, and design variations without compromising print clarity.

Uses flexible printing plates to transfer ink efficiently. Often applied in packaging components where speed and consistency are essential.

High-speed printing process using engraved cylinders. Known for detailed imagery and uniform color reproduction in large-volume production.

Ink is pressed through a mesh screen to produce bold, vibrant, and textured designs, commonly used for specialty graphics and accent printing.

Water-based coating that protects printed surfaces and dries quickly, allowing safe handling and stacking.

Ultraviolet-cured coating that hardens instantly to provide resistance against scratches and scuffs.

Selective UV application used to highlight logos, patterns, or text by creating contrast and shine.

Liquid coating applied to enhance surface smoothness and improve print durability.

Protective plastic film that reinforces printed surfaces and increases resistance to moisture and wear.

Special lamination that delivers a smooth, velvety feel, enhancing the perception of luxury and tactile experience.

Scratch-resistant lamination designed to maintain surface clarity during frequent handling.

Application of metallic foils such as gold, silver, rose gold, or custom shades to create reflective design elements.

Processes that raise or recess designs into the surface, adding depth and tactile engagement.

Special finishing methods that introduce patterned or grain-like effects to printed surfaces.

UV coating applied in elevated patterns to produce a three-dimensional, tactile effect.

Foil treatment with rainbow-like reflective properties that creates dynamic visual movement.

Advanced technique combining embossing or debossing with foil stamping for enhanced dimensional impact.

Precision-cut openings with PET, PVC, or plastic-free options that allow product visibility while preserving protection.

Carrying features available in rope, ribbon, or die-cut integrated styles for improved portability.

Built-in locking systems designed to limit easy access and improve product safety.

Embedded magnets that secure lids with a firm and repeatable closing action.

Decorative and functional ribbons used to simplify opening drawer-style rigid boxes.

Ethylene-vinyl acetate (EVA) foam, known for its high density and excellent cushioning.

Sturdy corrugated cardboard (with wavy lines) or paperboard for durable cushioning.

Plush fabric-covered foam with luxurious, scratch-resistant protection.

Eco-friendly paper molded for product dividers, offering superior protection.
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Sizes | Custom Sizes & Shapes |
Material Options | Grey Chipboard, Duplex Chipboard, Thick Cardboard |
Wrapping Material | Art Paper, Textured Paper, & Specialty Stocks Ranging Between 100 & 160 GSM |
Material Thickness | 800 gsm to 2000 gsm or 2 mm – 3 mm |
Customization | Fully Customizable |
Printing Techniques | Offset Printing, Digital Printing, Flexography Printing, Screen Printing |
Color Models | CMYK & Pantone (PMS) |
Printing Options | Interior, Exterior, & Both Sides |
Coating & Laminations | Matte, Gloss, Soft-touch, Aqueous, Varnish |
Finishes | Spot UV, Embossing, Debossing, Hot Foil Stamping |
Add-Ons | Ribbons, Magnets, Tags, Labels |
Inserts | EVA Foam Inserts, Cardboard Inserts, Packaging Card Inserts |